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   PIRCV Suspension

PIRCV Rear Suspension.

Features:

The PIRCV rear suspension - more information soon.

Printable information sheet:

To Download a PDF copy to your PC: Right-mouse click on the PDF image and select "Save Link (Target) As...".

To open PDF files you require at least Adobe Acrobat Reader, available as a free download from http://www.adobe.com/. If you don't wish to download this please just use the information below, it is the same information as in the download.

The Piranha PIR15CV rolling kitset comes standard with the PIRCV rear suspension, (engine not included):

Examples on a customer buggy:

NOTE: The Double "A" arm suspension plans cover the complete rear suspension only, not the chassis or other buggy parts.


The plan for this suspension can be securely order from here. PLAN SET $66.00 Australian Dollars.
Pricing includes air mail postage anywhere in the world via International Express Post.
( USA residents will only pay approx 75% of list prices quoted due to exchange rates. )

SPECIFICATIONS:

The new PIRCV rear suspension from The Edge Products is the ultimate rear end for bike powered buggies.
Starting life in The Edge Products “Hypersprint” buggy this suspension design has evolved over 5 years to become the super reliable rear end which is now used in the Hypersprint, (HYPERKIT) & Piranha, (PIR15CV) buggies. As well as the major components used in the XRV895 design.

If your into big bike power like the awesome Suzuki Hayabusa 1300 or the evil Kawasaki ZX12R you need a tough & dependable driveline.

Super tough components such as Porsche 930 CV’s, combined with massive ball race bearings makes this driveline bullet proof.

The design features a unique chain adjustment system which moves the sprocket forward & rearward by the use of a turnbuckle, simply loosen the locking screws & rotate the turnbuckle to adjust the chain.

Fitted with a huge 60 tooth 530 pitch sprocket as standard so you can now achieve the super low gearing that offroad buggies need to haul you up the steepest sand dunes.

Easy servicing of the centre drive system can be carried out by removing the alloy bash plate, undo the CV joints & drop the whole centre cartridge out of the bottom of the housing.

Wheel hubs are tough 6 stud 4x4 pattern, so instead of ATV rims & tyres you can also install 15” 4x4 rims as an option.

A unique centre hub & wheel hub system means there are no expensive spline shafts to manufacture; this system uses large diameter alloy hubs that can be easily machined on a lathe.

A Super strong & reliable driveline is the key to enjoying the massive power to weight ratio of a modern bike powered buggy, but best of all you can now make it yourself.

The PIRCV Double "A" Arm rear has the following design features:

Adjustable suspension Camber.
Adjustable toe in & toe out control.
“Quick turn” adjustment for camber & toe.
Race proven 930 Porsche type CV joints.
High horsepower capability.
14” of suspension travel.
Increased braking capacity.
Tough axles
Huge 115mm ball races for increased load capacity.
Large 60 tooth 530 pitch sprocket as standard.
Easy to remove central drive cartridge.
Progressive camber from 0 to 10 degrees.
Tough & easy to use chain adjustment.
Multiple bushed wide suspension arms to distribute suspension forces.

Plans: Comprehensive Plans, over 63 pages of 3D CAD drawings in book format to make every part, exploded views of component assembly & location, section views of the drive system, nuts & bolts list, material list & parts list.

Suspension design: Unequal length Double 'A' arm independent to use coil over shocks, 360mm travel, (14").
Track: 1590mm (62.6") hub face to hub face.
Camber: 0 to1.5 degrees negative at ride height, (adjustable) & up to 11 degrees negative at full travel.
Brakes: Large 280mm, (11”) diameter inboard rotor with twin piston motorcycle type caliper.
Ground Clearance: 340mm, (13.3") when fitted with 26x12x12” tyres, (more ground clearance when fitted with 4x4 type rim & tyre package).
Wheel bolt pattern: 6 stud (4x4 type) on 5.5” PCD.
Suitable engines: Designed to Suit large chain drive type motorcycle engines up to 250hp.
Estimated cost to manufacture: $2,100.00 to $4,200.00, (depending on skill level & facilities available). All components can be manufactured to the comprehensive plans, or you can purchase the parts from The Edge Products.

PIRCV REAR SUSPENSION PARTS LIST

To Download a PDF copy to your PC: Right-mouse click on the PDF image and select "Save Link (Target) As..."

To open PDF files you require at least Adobe Acrobat Reader, available as a free download from http://www.adobe.com/. If you don't wish to download this please just use the information below, it is the same information as in the download.

These parts can be securely ordered from here.

COMPLETE KITSETS LISTED IN RED

PART No. QTY DESCRIPTION DRG
REF
GST EXEMPT RETAIL PRICE
CV1 KIT Laser cut plates for PIRCV centre housing, 22 plates, just needs welding. 4 231.82 255.00
CV2 Each Bashplate, 5mm Aluminium with holes drilled. 15 34.55 38.00
CV3 Each Central drive hub, fully machined, 4140 steel. 17 113.64 125.00
DBRCV Each Disc rotor, 4mm thick, laser cut with mount holes. 25 77.28 85.00
CAL032 Each Brake caliper, twin piston with performance EBC Kevlar brake pads, includes bleed screw & banjo bolt. 35    122.73 135.00
CV4 KIT Caliper mount spacers & M8x30 bolts & washers 22 10.00 11.00
SPR530-60CV Each Drive sprocket, 60 tooth 530 pitch with countersunk mount holes 24 86.37 95.00
CV5 Pair Adjuster plates, (2) laser cut, tapped & countersunk. 18 80.00 88.00
CV6 KIT Bearing housings, machined 6061 T6 Aluminium. 20 179.10 197.00
CIR115 Pair Circlips 115mm Internal. 33 14.55 16.00
60152RS-6 Set 6 Bearings 115x75x20 set of 6. 33 174.55 192.00
CVHUB-6 KIT CV drive hubs, set of 6, machined 6061 T6 Aluminium. 21 501.82 552.00
CPLUG-6 Set 6 Brass 40mm core plugs, used for blanking off CV hubs 33 20.00 22.00
CV7B KIT Bolt kit for centre drive, includes 6x M10x20 Buttonhead, 6x M10x16 CSK, 12x M8x20 CSK, 12x M8x55 Capscrews, 12x 8mm Flat washers, 6x M10x50 Capscrews. 32

33

34
70.91 78.00
CV8 KIT 2 x Adjuster spacers, 1 x M10x120 bolt, washers & nyloc nut. (used for mounting hex adjuster mechanisum to plates). 23 14.55 16.00
CVCART KIT Centre drive cartridge, complete centre drive assembly. As shown onPIRCV plans page 30. 30 945.46 1040.00
CV9 Set 6 Centre drive spacers, machined from Aluminium. 29 32.73 36.00
CV10 Set 6 Centre drive load washers, machined from Aluminium. 28 38.19 42.00
1/2ROD-2 Set 1 x ˝”UNF male RH rod end, 1 x ˝” UNF male LH rod end. Comes with RH & LH ˝” UNF Jam nuts, (locknuts). 35 49.10 54.00
CV11 Each Hex adjuster, machined from 30mm Hex bar.LH & RH threads 26 61.82 68.00
CV12 Set Adjuster spacers, (2) goes either side of rod end, includes 1x ˝” UNF x 2 ˝” Bolt with washers & nyloc nut. 27 10.00 11.00
CV13 Set 2 Top suspension arms, fully welded with adjuster nut housing, (2). 37 253.91 265.00
CV13N Set 2 Top arm adjuster nuts, machined from 30mm Hex bar, (2). 40 50.91 56.00
CV14 Set 2 Lower suspension arms, fully welded with adjuster nut housings, (2). 41 268.19 295.00
CV14N Set 4 Lower arm adjuster nuts, machined from 30mm hex bar, (4). 44 65.46 72.00
BSH16-16 Set 16 Suspension arm pivot bushes, Acetal, 16mm, (set of 16) 60 101.82 112.00
5/8ROD-6 Set 6 5/8” UNF male RH rod ends with 5/8” UNF Jam nuts, (6 of each). 45 185.46 204.00
CV15B Set 8 Set of 8 pivot bolts, washers & nyloc nuts, M16x110mm long. 59 60.00 66.00
CV16 Set 2 Laser cut suspension upright housing plates, as per PIRCV plan page 48. 48 69.10 76.00

 
CV17 Pair Machined bearing housings only, for uprights (2) 49 169.10 186.00
CV18 Pair Machined upright bars only, for uprights, (2) 50 32.73 36.00
CV19 Pair Complete welded uprights with bearing housings, (2) (not required if ordering CV16, CV17, CV18. 47 310.91 342.00
CV20 Pair Laser cut 6 stud wheel plates, 8mm steel, countersunk holes with 12x 7/16” UNF wheel studs & 7/16” UNF wheel nuts. 56 70.91 78.00
CV21B KIT Bolt kit for Uprights, includes 12x  M10x25 CSK, 12x M8x90 Capscrews, 12x 8mm Flat washers, 12x M8 Nyloc nuts, 4x 5/8” UNC x 2” Button head. 58 70.00    77.00
CV22 Set 4 Set of 4 upright spacers for rod end & shock mount

(only required if making uprights to plans)
61 25.46   28.00
CVASSEM Pair Driveshafts, pair, 930 Lobro type CV joints, splined axles & heavy duty rubber boots. 2 complete assemblies. Extended length = 580mm. 62 590.91 650.00
PIRCV KIT COMPLETE REAR SUSPENSION KITSET

Includes all the above parts. Every part fully welded.
1 3818.19 4200.00
           
WR6-01 Each 12x10.5” Wheel rims, 6 stud pattern ­- 152.73 168.00
TY12-02 Each 26x12x12” Kenda Bearclaw tyre, 6 ply - 140.91 155.00

SPARE PARTS FOR PIRCV
 
930CV Each Spare CV joint, 930 Lobro type, includes outer, inner, cage & balls. _ 90.91 100.00
032 PAD Pair Spare brake pads to suit CAL032 Caliper, EBC brand, Kevlar. _ 29.10 32.00
CVHUB Each CV drive hub, (1 only), machined 6061 T6 Aluminium. 21 83.64 92.00
60152RS Each Bearing 115x75x20, (1 only) 33 29.10 32.00
5/8 ROD Each 5/8” UNF male RH rod end with 5/8” UNF Jam nut,

 (1 only)
45 30.91 34.00

NOTE: ALL ABOVE RETAIL PRICES INCLUDE GST. GST EXEMPT PRICES FOR EXPORT ONLY.

 
All the above parts can be securely ordered from here. All Prices In Australian Dollars.
( USA residents will only pay approx 75% of list prices quoted due to exchange rates. )
Contact us for a quote on freight charges to your area, we freight Australia wide daily.

 


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